MM MIHIR MADHAPARIA

// WORK

Work Experience

[ 08 ENTRIES ]

University of Minnesota Medical School, Dept. of Neurosurgery

Research Engineer II

  • Engineered 3D-printed neural scaffolds and conductive flexible-electronic sensors, tuning material flexibility, porosity, and tissue adhesion to interface with spinal tissue, and validated viability via electrophysiological microelectrode-array testing.
  • Directed end-to-end development of an implantable spinal window imaging device, leading CAD design, biocompatible material selection, and rapid prototyping of the frame, window, and implantation methodology for in vivo spinal-cord imaging in live animals.
  • Validated device safety and structural integrity using ANSYS finite element analysis, simulating physiological muscle loads to prevent post-implantation buckling and translating results into regulatory-ready technical reports for design review.
  • Increased scaffold fabrication precision 62 percent by developing a machine-learning routine to detect and correct extrusion error during large-scale printing, validated through SEM imaging (JEOL NeoScope, Thermo Fisher Axia ChemiSEM).
  • Designed the scaffolds for manufacturability through iterative design of experiments (DOE) and statistical analysis to reduce print defects, and sustained precise, repeatable fabrication using statistical process control (SPC) and process-capability analysis in JMP.
  • Built and programmed a robotic manufacturing line to automate large-scale neural-scaffold fabrication, improving throughput and repeatability.
  • Automated cerebrospinal fluid (CSF) collection from live rat models using the 6-DOF robotic arm shown in the interactive model: a highly precise, well-calibrated end-effector force sensor detected the slight force change the instant the needle pierced the dura mater and signaled the arm to stop advancing. The trigger threshold was characterized across repeated benchtop studies and trials so the arm never over-inserts, yielding consistent, fully automated extractions.
  • Perform brain and spinal surgeries on live animals, including implantations, perfusions, CSF extraction, laminectomies, and contusion injuries.
  • Designed and built a NeuroNexus closed-loop EEG/stimulation system, running neuromodulation protocols to validate neural-pathway restoration.
  • Led development of pulse and regional oximetry devices for vascular-flow detection, validating optical-sensor fidelity in low-perfusion conditions.
  • Standardized experimental setups and stem-cell extrusion protocols, analyzing biological datasets in MATLAB and Python for reproducibility.

SwiftZip LLC

R&D Engineer

  • Led full-lifecycle R&D of a novel surgical suture alternative — from concept and SOLIDWORKS/MATLAB prototyping through design transfer and injection-molding validation — advancing the device into pilot production.
  • Ran micron-scale thermal simulations modeling how heat conducted and convected through the custom biomaterial we developed, and used the results to refine the post-manufacture surface post-processing steps — ensuring the surface could withstand in-use stresses while still holding the required degradation timeline.
  • Authored FDA-ready verification protocols and technical reports, compiling mechanical-safety and biocompatibility data per 21 CFR Part 820.
  • Executed design verification and test-method validation by writing protocols, running tests, analyzing data, and producing formal verification reports, maintaining risk files per ISO 14971.
  • Authored Design Control documentation (CPRD), establishing traceability between user needs and engineering specifications per ISO 13485.
  • Partnered with neurosurgeons to validate efficacy through cadaveric testing, analyzing failure modes and iterating designs to meet clinical needs.

Hennepin County Medical Center, Minneapolis, MN

Research and Quality Intern

  • Coordinated and conducted clinical studies investigating variability in drug effectiveness using statistical analysis to identify drivers of patient outcomes.
  • Redesigned clinical trial consent protocols with visual aids in Unity, improving candidate engagement and simplifying complex information.
  • Streamlined clinical workflows and investigated documentation gaps through process mapping to support ethical compliance and reliable reporting.

Mechanical Engineering Dept., University of Minnesota

Teaching Assistant — ME 3281: System Dynamics & Controls

  • Developed structured learning materials to reinforce lecture content and support deeper student comprehension.
  • Organized discussions to help students understand course material and complete assigned tasks.
  • Graded assignments and examinations, offering detailed feedback to guide student improvement.

Computer Science & Engineering Dept., University of Minnesota

Teaching Assistant — CSCI 1113: Intro to C/C++ for Scientists & Engineers

  • Organized lab sections to help students develop practical programming skills grounded in classroom content.
  • Led tutoring sessions to reinforce learning and connect students to support resources.
  • Graded assignments and examinations with detailed feedback to maximize student growth.

Abbott Laboratories, Structural Heart, St. Paul, MN

R&D Engineer Co-op

  • Managed post-market complaint investigations and issue escalations for the Trifecta GT valve, identifying root causes through failure analysis.
  • Executed design assurance testing and design verification for the Epic MAX valve, coordinating technicians around performance and reliability requirements.
  • Maintained and updated product risk files, including FMEA inputs, complaint statistics, and change-order collaboration.
  • Developed reliability studies using Minitab and design of experiments to analyze product and process variables.
  • Re-engineered electromechanical components to reduce production operator time by 18 percent and improve statistical process control.
  • Guided technicians and interns through new test method validations, accelerating development timelines by 45 percent.
  • Conducted competitor analyses in Minitab and delivered live product demonstrations, providing insights that shaped product design and marketing strategy.
  • Presented research findings across international operational units, improving testing efficiency and cross-team collaboration across continents.

Earl Bakken Medical Device Center, University of Minnesota

Project Engineering Intern

  • Innovated and implemented a new medical device with peers and a practicing surgeon, improving ICU equipment maneuverability in emergency settings.
  • Collaborated with medical and legal professionals to optimize prototyping and perform SWOT analyses and IP landscape work for patent evaluation.

Superfit Steelcon Ltd., Nairobi, Kenya

Structural Engineer Intern

  • Organized engineering drawings of steel structure assemblies from AutoCAD and Tekla Structures prior to fabrication.
  • Designed workflow processes to fabricate steel beams efficiently and allocate resources to meet project deadlines.
  • Met with clients, engineers, and subcontractors to draft contracts and inter-party agreements.